Methane-Rich Biogas from Agricultural Livestock

Originally published Biomass Magazine, c. 2007  ·  Updated and expanded March 2026

Methane-Rich Biogas from Agricultural Livestock - featured image


When Biomass Magazine profiled Environmental Power Corp. (EPC) and its subsidiary Microgy Inc. around 2007, the company's pitch sounded visionary: forget small, farmer-owned digesters — build large-scale, commercially operated anaerobic digestion systems and sell pipeline-grade methane into the wholesale natural gas market. It was an idea ahead of its time. Nearly two decades on, EPC itself did not survive the financial turbulence of the years that followed. But the model it championed — large-scale, commercially operated agricultural biogas — has been vindicated by the growth of the US Renewable Natural Gas (RNG) industry, which today is one of the fastest-growing sectors in American clean energy.

Key Takeaways

  • Environmental Power Corp. / Microgy's large-scale commercial AD model proved conceptually correct but financially premature: the company ran into debt service difficulties by 2010 and its Microgy assets were transferred to a joint venture, effectively ending EPC as an independent operator.
  • The number of operating US farm-based anaerobic digesters grew from roughly 100 at the time of the article to over 600 by 2024 — but still represents only around 16% of technically feasible sites on large dairy and hog operations.
  • The big shift in the sector has been from electricity generation to Renewable Natural Gas (RNG) production, exactly the pipeline-gas model EPC was pioneering. As of the EPA's latest AgSTAR data, CNG as a vehicle fuel is now the single most common end use for farm biogas in the US.
  • Policy drivers have transformed the economics: the Renewable Fuel Standard's D3 RIN credits, California's Low Carbon Fuel Standard, the 2022 Inflation Reduction Act's expanded Investment Tax Credit for biogas, and the new Section 45Z Clean Fuel Production Tax Credit from 2025 together make large-scale dairy RNG among the most incentive-rich renewable energy investments in the country.
  • US biogas investment surged to $3 billion in 2024 alone — a 40% increase over 2023 — with farm-based systems growing four times faster than landfill gas projects and surpassing them in new installations for the first time.
  • Despite this growth, the US lags far behind Europe: Germany alone operates nearly 10,000 digesters, compared to approximately 2,500 across all US biogas sectors combined. The untapped US potential is enormous.

Environmental Power Corp.: A Pioneer That Didn't Survive

When Richard Kessel took the helm at EPC in July 2006, he was stepping into a company that had spent years assembling what it believed was a transformative technology position. EPC had acquired Microgy Cogeneration Systems in 2001, gaining an exclusive North American license for a Danish-developed, high-efficiency anaerobic digestion system that had operated at over 25 facilities in Europe for more than 15 years. The pitch was straightforward: apply proven European technology to the enormous, underserved US market — particularly to large confined animal feeding operations (CAFOs) — and sell the resulting biogas as pipeline-grade methane on the wholesale market.

By 2007, EPC had development agreements with Cargill, Swift beef processing, and was building digesters at multiple dairy farms in Wisconsin and beyond through its partnership with Dairyland Power Cooperative. The $152 million sales pipeline the company cited was real. What it could not overcome was the combination of slow project timelines, high capital requirements, and the punishing economics of natural gas prices in the post-2008 downturn. By late 2009, the company was missing interest payments on its convertible notes. In January 2010, EPC and Microgy formed a joint venture with Homeland Renewable Energy (HRE), contributing Microgy's project assets for a 30% ownership stake while HRE took a 70% controlling interest. The EPC era was effectively over.

"What really makes us unique is the size of our projects. We're really looking to sell — in the wholesale market — a natural gas product and that's what really differentiates us."— Richard Kessel, CEO, Environmental Power Corp., c. 2007

Kessel's strategic insight — that the real prize was pipeline gas, not electricity — turned out to be exactly right. It just took the rest of the industry, and the policy framework, another decade to catch up.

From Electricity to RNG: The Sector's Great Pivot

For most of its early history, the US agricultural biogas sector focused on electricity generation. Farms installed digesters, burned the gas in engine-generators, and sold power under state net-metering or renewable portfolio standard programs. According to EPA AgSTAR data, the number of combined heat and power (CHP) and electricity-only projects grew steadily from 2000 to 2013, then plateaued as the economics of farm electricity generation stalled.

The catalyst for the shift to RNG was the Renewable Fuel Standard (RFS), created by the Energy Independence and Security Act of 2007. Under the RFS, biogas upgraded to pipeline quality and used as a vehicle fuel generates D3 Renewable Identification Numbers (RINs) — tradeable credits worth considerably more than the electricity revenue from the same gas stream. For dairy operations in particular, which the EPA's GREET lifecycle model rates as having a strongly negative carbon intensity (because capturing manure methane prevents it from escaping into the atmosphere), RIN values have at times made dairy RNG projects extraordinarily lucrative. The EPA AgSTAR data shows that since 2017, CNG as a vehicle fuel has overtaken CHP as the most common end use for farm biogas — a dramatic shift that would have validated EPC's original wholesale-gas strategy.

400+
Operating US manure-based AD systems as of June 2024 (EPA AgSTAR)
8,000+
Large dairy and hog farms technically feasible for biogas recovery
$3B
US biogas investment in 2024 — up 40% from 2023
16%
Share of large US dairy farms currently operating digesters

The Policy Framework That Changed Everything

When EPC was operating, the federal incentive landscape for agricultural biogas was thin: some USDA Rural Energy for America Program (REAP) grants, the Renewable Fuel Standard RIN credits for transport-fuel use, and state-level programs that varied widely in generosity. The absence of a dedicated federal investment tax credit for biogas was a persistent barrier to project financing, particularly for capital-intensive large-scale digesters of the kind EPC was building.

That gap was filled, partly, by the 2022 Inflation Reduction Act (IRA). The IRA expanded the Section 48 Investment Tax Credit to cover qualified biogas facilities for the first time, providing a base ITC of 6% — rising to 30% and potentially as high as 60% with bonuses for prevailing wage compliance, domestic content, and location in an energy community. For projects that began construction before 2025, this represented a step-change in financing flexibility, allowing developers to monetise a large portion of their capital cost as a transferable tax credit.

From January 2025, a further mechanism came into play: the Section 45Z Clean Fuel Production Tax Credit, created by the IRA and subsequently extended to 2029 by the One Big Beautiful Bill Act signed in July 2025. The 45Z credit provides a production-based payment for clean transportation fuels, including RNG, scaled to the lifecycle emissions intensity of the fuel. For dairy-derived RNG — which carries a negative carbon intensity under the GREET model because it prevents methane from entering the atmosphere — the potential credit value is extraordinary. Aemetis Biogas has estimated a potential 45Z credit value of around $8.50 per gallon equivalent for its dairy RNG, on top of RIN credits under the RFS.

At the state level, California's Low Carbon Fuel Standard (LCFS) has been arguably the single biggest driver of dairy RNG investment, creating a credit-trading market that rewards low-carbon fuels and has at times generated tens of millions of dollars in annual revenue for large projects. The combination of federal RINs, federal 45Z credits, California LCFS credits, and USDA REAP loan guarantees means that a well-positioned dairy RNG project can stack multiple revenue streams in a way that was simply not available to EPC in 2007.

US Agricultural Biogas: Key Milestones Since 2007

2007Biomass Magazine profiles EPC/Microgy's large-scale commercial AD model. The company has a $152M development pipeline but is struggling to convert it into cash-generating projects.
2007Energy Independence and Security Act creates the Renewable Fuel Standard framework that will, a decade later, generate transformative RIN credit revenues for agricultural RNG producers.
2010EPC misses convertible note interest payments; Microgy assets transferred to joint venture with Homeland Renewable Energy. EPC's large-scale commercial model effectively ends as an independent business.
2013US farm digester electricity/CHP installations peak. California LCFS begins significantly rewarding low-carbon fuel producers, creating early momentum for RNG.
2017EPA AgSTAR data shows RNG/CNG-as-vehicle-fuel overtaking electricity as the dominant new end use for farm biogas. The sector pivots decisively towards EPC's original pipeline-gas strategy.
2021322 farm digesters operating in the US. Growth accelerates as carbon credit trading and RFS incentives drive investment. Large dairy RNG projects attract private equity and infrastructure capital.
2022Inflation Reduction Act expands Investment Tax Credit to cover biogas facilities, improving project financing and accelerating development. REAP loan guarantees expanded.
2024400+ farm digesters operating. Farm-based system growth surpasses landfill gas for the first time. US biogas investment reaches $3B, up 40% year-on-year. Section 45Z credit goes live for RNG producers.
2025One Big Beautiful Bill Act extends 45Z credit to 2029, providing longer-term investment certainty for RNG. US has ~2,500 biogas sites, still only ~10% of estimated technical potential.

Large-Scale Commercial AD: A Model Vindicated, If Belatedly

The lesson of EPC/Microgy is not that large-scale commercial AD was the wrong model — it is that the model was right but the timing was difficult and the capital structure fragile. Today, the companies that have scaled in the US agricultural biogas sector look remarkably like what EPC was trying to become: large, professionally operated businesses that develop, own, and operate multiple digester projects across many farms, aggregate the biogas, upgrade it to RNG, and sell it into the pipeline or transport market.

Companies such as Aemetis Biogas (California), BioTown Biogas (Indiana), Amp Americas, and Clean Earth Capital are all operating variants of this model, often with USDA REAP loan guarantees and a mix of federal and state tax credits stacking up multiple revenue streams per project. Aemetis, for instance, is processing waste from sixteen dairies across a network of twelve digesters, targeting more than 1.6 million MMBtu per year of RNG — a scale far beyond what EPC managed but philosophically identical to what Kessel described in 2007.

The operational and financing ecosystem has also matured in ways that EPC lacked. There is now a robust market for transferable IRA tax credits, with insurance products and legal frameworks to support transactions. The American Biogas Council provides industry advocacy and data. EPA AgSTAR offers technical assistance to farm operators. USDA's REAP program provides subsidised debt. When EPC was operating, essentially none of this infrastructure existed.

The Gap Between Potential and Reality

Despite the rapid growth and improved policy framework, the US agricultural biogas sector remains dramatically underdeveloped relative to its potential — and relative to peer countries. Germany alone operates close to 10,000 digesters; the entire US has approximately 2,500 biogas sites across all sectors, including wastewater and landfill gas. The American Biogas Council estimates there are over 17,000 sites ripe for development in the US today — including 11,200 dairy, poultry, and swine farms.

EPA AgSTAR estimates that biogas recovery systems are technically feasible at more than 8,000 large dairy and hog operations, with potential to generate nearly 16 million MWh of energy equivalent per year. Only around 400 are currently operating. The dairy sector in particular — where manure composition and volume make methane yields most predictable — sees adoption at only around 16% of farms with 500 or more cows. The structural barriers are well understood: fragmented farm ownership, high upfront capital costs, complex permitting across 50 different regulatory environments, and uncertainty about long-term policy support.

The American Biogas Council has pointed out that today's clean energy policies still do not fully recognise biogas systems in the way that solar and wind are recognised, and that further policy development is needed to unlock the sector's full potential. The ongoing regulatory uncertainty around Section 45Z — final Treasury guidance on GREET model emissions rates for various biogas pathways was still pending as of early 2026 — continues to complicate financial modelling for new projects.

Conclusion

Environmental Power Corp. and Microgy were right about almost everything: the scale needed to make agricultural biogas commercially viable, the target market of large CAFOs, and above all the destination — pipeline-grade methane sold as a commodity, not electricity sold at marginal power prices. What they could not overcome was the gap between their vision and the policy and financing infrastructure that the sector needed to realise it. That infrastructure has now largely been built. The irony is that the companies now doing what EPC pioneered are doing so in an environment of federal tax credits, carbon credit markets, and institutional capital that EPC's founders could only have dreamed of.

The untapped potential in the US agricultural biogas sector remains enormous. With only a fraction of technically feasible sites operating, and with the policy framework finally providing the incentive stack to make large-scale projects bankable, the question is no longer whether agricultural RNG will scale — it is how quickly and equitably the benefits will reach the rural communities where the feedstock is.

Frequently Asked Questions

What is anaerobic digestion and how does it produce biogas from livestock waste?
Anaerobic digestion (AD) is a biological process in which microorganisms break down organic material — manure, food waste, crop residues — in an oxygen-free environment, producing biogas and a nutrient-rich liquid called digestate. Biogas consists primarily of methane (typically 55–70%) and carbon dioxide, with small amounts of other gases. On a livestock farm, manure is collected and fed into a sealed digester vessel where the process is managed to maximise gas yield. The resulting biogas can be burned in an engine to generate electricity, used directly for heating, or upgraded by removing the CO₂ and other impurities to produce Renewable Natural Gas (RNG) equivalent to pipeline-quality methane.
What happened to Environmental Power Corp. and Microgy?
EPC/Microgy was an early pioneer of large-scale commercial agricultural AD in the US, holding an exclusive North American licence for Danish digester technology. The company developed projects at dairy and hog farms in Wisconsin, Vermont, and New York in the mid-2000s but struggled with the capital intensity of its model and the lack of supportive federal policy. By late 2009, it had missed interest payments on its convertible notes, and in January 2010, Microgy's project assets were transferred to a joint venture with Homeland Renewable Energy, in which Microgy retained only a 30% stake. EPC's independent existence effectively ended at that point. Its core strategic insight — that pipeline-grade gas was more valuable than electricity — was ultimately vindicated by the entire subsequent development of the US RNG industry.
What is Renewable Natural Gas (RNG) and why has it overtaken electricity as the preferred end use for farm biogas?
RNG (also called biomethane) is biogas that has been purified to remove carbon dioxide, hydrogen sulphide, water vapour, and other contaminants, leaving a high-purity methane stream that meets pipeline gas specifications. When injected into the natural gas grid or used as a vehicle fuel (as compressed or liquefied natural gas), it displaces fossil natural gas. RNG has overtaken electricity as the preferred end use for US farm biogas primarily because of the Renewable Fuel Standard's D3 RIN credit system, which makes transport-fuel RNG worth substantially more than the electricity that could be generated from the same gas stream. California's Low Carbon Fuel Standard adds further credit value for RNG used in that state, and dairy-derived RNG's strongly negative carbon intensity under EPA's GREET lifecycle model amplifies credit generation further still.
What are D3 RINs and why do they matter for farm biogas economics?
D3 Renewable Identification Numbers are tradeable credits issued under the federal Renewable Fuel Standard (RFS) for cellulosic biofuels, including RNG from biogas sources. When a facility upgrades farm biogas to RNG and sells it as a vehicle fuel, it generates D3 RINs at a rate linked to the energy content of the fuel — currently 11.7 D3 RINs per million BTU. The RIN credits are purchased by obligated parties (fuel refiners and importers) who need them to demonstrate compliance with the RFS. RIN prices fluctuate, but for agricultural RNG — particularly from dairy manure with its high methane-avoidance benefit — they can represent a major portion of total project revenue, often far exceeding the value of the gas itself as a commodity.
What does the Section 45Z Clean Fuel Production Tax Credit mean for agricultural RNG?
Section 45Z, created by the 2022 Inflation Reduction Act and extended to 2029 by the One Big Beautiful Bill Act signed in July 2025, provides a production-based federal tax credit for clean transportation fuels including RNG. The credit amount is determined by the lifecycle emissions intensity of the fuel under the EPA's GREET model, with lower-carbon fuels earning larger credits. For dairy-derived RNG, which typically carries a negative carbon intensity because it captures methane that would otherwise be emitted from manure lagoons, the potential credit values are significant — estimated by some producers at $8 or more per gallon equivalent. The 45Z credit is transferable, meaning producers can sell it to tax credit buyers for immediate cash, which simplifies project financing. Final Treasury guidance on the credit's specific emissions methodologies was still being developed as of early 2026.
Why does the US lag so far behind Germany and other European countries in farm-based biogas?
Several structural factors explain the gap. US natural gas prices have historically been lower than in Europe, weakening the value proposition for biogas substitutes. Farm ownership in the US is more fragmented than in parts of Europe, making it harder to aggregate feedstock at scale. The regulatory permitting environment varies enormously across 50 states, creating complexity and delay. Crucially, Europe — particularly Germany — introduced dedicated feed-in tariffs for biogas electricity (the Erneuerbare-Energien-Gesetz, or EEG) from 2000 onwards, creating a guaranteed revenue stream that allowed thousands of farm digesters to be financed at modest scale. The US never had an equivalent federal programme, relying instead on state-by-state incentives and the RFS, which only rewarded transport-fuel RNG, not electricity generation. The IRA's expanded Investment Tax Credit and the 45Z credit are beginning to close this gap, but the policy head start enjoyed by European biogas is decades long.
What are the environmental benefits of capturing biogas from livestock manure?
Methane is a potent greenhouse gas — roughly 84 times more warming than CO₂ over a 20-year period. When manure is stored in open lagoons, as is common on large US livestock operations, it releases substantial quantities of methane and also nitrous oxide, another powerful greenhouse gas. Capturing this manure in an enclosed digester prevents those emissions. In 2023, according to EPA AgSTAR, US manure-based digesters reduced greenhouse gas emissions by 14.8 million metric tons of CO₂ equivalent. Beyond climate benefits, AD also reduces odour from manure management, can reduce the mobility of pathogens, and produces digestate — a stabilised, nutrient-rich material that can substitute for synthetic fertilisers, reducing the farm's dependence on fossil-fuel-derived nitrogen. Water quality benefits can also result from better containment of phosphorus and other nutrients that might otherwise run off into waterways.
What are the main barriers to faster adoption on US farms today?
Even with today's improved incentive landscape, significant barriers remain. Upfront capital costs are high — a commercial-scale dairy digester can cost several million dollars — and the financing structures, though improved by the IRA's ITC and USDA REAP loan guarantees, remain complex. Permitting timelines vary widely by state and can add years to project development. The policy landscape itself is uncertain: RIN prices fluctuate, California's LCFS credits are subject to regulatory revision, and the 45Z credit's GREET-model guidance was still being finalised as of early 2026. Feedstock risk — the possibility that a supplying farm changes ownership or management practices — also complicates long-term financial modelling. For smaller farms, the economics may not work without aggregation across multiple sites, which adds coordination complexity. The American Biogas Council continues to advocate for policy frameworks that more consistently recognise biogas systems alongside wind and solar in US clean energy standards.
📁 Archive — Original Article

Sizing-Up Anaerobic Digestion

By Bryan Sims / Photos By Jim Manganella

Environmental Power Corp. aims to become a premier player in the biomass industry by developing large-scale anaerobic digestion systems. Biomass Magazine talks with company officials about their thriving business model and how it could become the standard for others who want to convert waste into energy.

When Richard Kessel became the chief executive officer for the Tarrytown, N.Y.-based Environmental Power Corp. in July 2006, he was armed with more than 30 years experience in the energy field and the wherewithal to mold companies into formidable players in the renewable energy industry. EPC, and its single subsidiary Microgy Inc., is rapidly expanding its renewable energy portfolio by developing, owning and operating large-scale anaerobic digestion facilities that produce methane-rich biogas from agricultural livestock and organic wastes.

EPC's ability to design anaerobic digestion systems and to provide ongoing operational maintenance on a large scale sets it apart from the small-scale, farmer-owned anaerobic digestion model, according to Kessel. "What really makes us unique is the size of our projects," he says. "We're really looking to sell — in the wholesale market — a natural gas product and that's what really differentiates us."

Originally published in Biomass Magazine, c. 2007. Republished courtesy of Steve Last.

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